Manufacturing AI OS

Agentic factory intelligence sized for SMEs — live in weeks, not quarters, at a fraction of enterprise cost

UK and Nigerian manufacturing SMEs are being priced out of Industry 4.0 by enterprise cost barriers. EquiViral delivers the same predictive intelligence, real-time visibility, and automated workflows at a fraction of the cost — starting from £300.

Get Your Manufacturing AI OS Blueprint

The manual work that's costing your manufacturing business

Maintenance is reactive — equipment fails before a work order is ever raised, halting entire production lines

Production data locked in the MES, financial data locked in the ERP — two systems that never talk

Inventory mismatches stop production lines multiple times a week, costing more than the fix ever would

Robotics and automation systems generate terabytes of data that nobody analyses or acts on

Quality exceptions logged on paper forms and reviewed days later — defects compound before anyone knows

Your Recommended AI OS Stack

These modules are pre-configured for manufacturing operations — deployed in 90 days.

CMMS OS

Priority 1

Predict equipment failures before they become unplanned downtime

Sensor-based predictive failure detectionAutomated work order creation and technician routingParts inventory check and purchase order trigger
Details →

Inventory OS

Demand-driven stock control in real time — spreadsheets out, stockouts eliminated

Demand forecasting from historical data and market signalsAutomated purchase order generation at reorder thresholdsReal-time multi-warehouse stock visibility
Details →

ERP Bridge OS

Your ERP stops being a data graveyard — AI converts it into live, executable decisions

Bidirectional real-time ERP data syncSales order → inventory → production → delivery chain automationLegacy ERP integration (AS/400, COBOL, flat-file)
Details →

Robotics Integration OS

Add intelligence to your physical systems — AI orchestration across every robotic asset

PLC/SCADA signal translation into operational intelligenceCobot and AMR task orchestration and dynamic reroutingAutonomous exception management with human escalation only when needed
Details →

Intelligence OS

Threats detected, ranked by impact, and neutralised before they compound

Real-time anomaly detection across all data sourcesRevenue and demand forecasting modelsAutomated weekly/monthly performance dashboards
Details →

What Manufacturing businesses achieve with EquiViral AI OS

37%
Unplanned production downtime removed
Predictive maintenance benchmarks — Q4 2026
+31%
Production throughput uplift
AI manufacturing benchmarks — Q4 2026
35–65%
Inventory accuracy and fulfilment service-level improvement
AI inventory benchmarks — Q4 2026
47% in 2026
UK SME agentic factory adoption rate
AutoNex Controls — live deployment Q1 2026

Investment to deploy your Manufacturing AI OS

Inventory OS

Demand sensing to dispatch in a single agentic loop — autonomous stock decisions, zero lag, zero manual input

£12,000
setup + £1,800/mo management
  • AI demand forecasting from historical sales, seasonality, and market signals
  • Automated purchase order generation triggered by live stock thresholds
  • Real-time multi-warehouse stock visibility across all locations
Book Discovery Call

Industrial Core

Stock, plant, and ERP data converged — one agentic orchestration layer that decides and acts in real time

£28,000
setup + £4,200/mo management
  • Inventory OS: AI forecasting, automated reordering, and warehouse intelligence
  • CMMS OS: predictive maintenance scheduling and work order automation
  • ERP Bridge: real-time bidirectional sync — no manual data entry, ever
Book Discovery Call

Ready to build your Manufacturing AI OS?

Get a free personalised blueprint — exactly which modules apply to your operation, projected ROI, and 90-day deployment roadmap. In 60 seconds.

Get Your Free Blueprint