Manufacturing AI OS

Smart factory intelligence for SME manufacturers — without the £2M SAP implementation

UK and Nigerian manufacturing SMEs are locked out of Industry 4.0 by enterprise price points. EquiViral delivers the same intelligence at a fraction of the cost.

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The manual work that's costing your manufacturing business

Maintenance is reactive — equipment fails before work orders are raised

Production data lives in the MES; financial data lives in the ERP — they never talk

Inventory mismatches halt production lines weekly

Robotics and automation systems produce data nobody analyses

Quality exceptions are logged in paper forms and reviewed days later

Your Recommended AI OS Stack

These modules are pre-configured for manufacturing operations — deployed in 90 days.

CMMS OS

Priority 1

From reactive firefighting to predictive precision

Sensor-based predictive failure detectionAutomated work order creation and technician routingParts inventory check and purchase order trigger
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Inventory OS

Zero stockouts. Zero overstock. Zero manual counts.

Demand forecasting from historical data and market signalsAutomated purchase order generation at reorder thresholdsReal-time multi-warehouse stock visibility
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ERP Bridge OS

Your ERP made intelligent — whatever system you run

Bidirectional real-time ERP data syncSales order → inventory → production → delivery chain automationLegacy ERP integration (AS/400, COBOL, flat-file)
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Robotics Integration OS

The AI layer that makes your robots intelligent

PLC/SCADA signal translation into operational intelligenceCobot and AMR task orchestration and dynamic reroutingAutonomous exception management with human escalation only when needed
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Intelligence OS

AI-powered insights delivered before you need them

Real-time anomaly detection across all data sourcesRevenue and demand forecasting modelsAutomated weekly/monthly performance dashboards
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What Manufacturing businesses achieve with EquiViral AI OS

37%
Unplanned downtime reduction
Predictive maintenance benchmarks
+31%
Production throughput improvement
AI manufacturing benchmarks 2026
35–65%
Inventory and service level improvement
AI inventory benchmarks
47% in 2026
Smart factory adoption UK
AutoNex Controls 2026

Investment to deploy your Manufacturing AI OS

Inventory OS

Intelligent inventory — from demand forecast to delivery

£12,000
setup + £1,800/mo management
  • AI demand forecasting from historical and market data
  • Automated purchase order generation
  • Real-time multi-warehouse stock visibility
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Industrial Core

The full industrial intelligence layer

£28,000
setup + £4,200/mo management
  • Inventory OS: forecasting, reordering, warehouse intelligence
  • CMMS OS: predictive maintenance, work order automation
  • ERP Bridge: real-time bidirectional sync across all systems
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Ready to build your Manufacturing AI OS?

Get a free personalised blueprint — exactly which modules apply to your operation, projected ROI, and 90-day deployment roadmap. In 60 seconds.

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